Instructions on how to design non-standard automation equipment from Eden Hamilton's blog

Nonstandard equipment, in this context, refers to specialized nonstandard equipment that is not manufactured in large quantities in the country but is desperately needed by various departments of the national economy. Instead of being designed and manufactured in accordance with unified industrial standards and specifications issued by the government, nonstandard equipment is designed and manufactured in accordance with the needs of the manufacturer rather than the needs of the state. In response to the increasingly fierce market competition environment, industry has innovated institutionally and technologically, replacing traditional equipment with microcomputer-controlled automation equipment and pure manual operation with mechanical equipment operation, among other things. In addition, there is an increase in the demand for automation equipment that is not standard. In recent years, there has been an increase in the level of concern among relevant units and personnel about how to perform admirably in the design of non-standard automation equipment.

It takes a long time to design automation equipment that is not industry standard. 1

Preliminary steps should include identifying development projects and customer requirements, such as product quality requirements, equipment production efficiency requirements, and equipment working environment, before proceeding with further steps.

Analysis of products, understanding of manufacturing process cnc milling services, understanding of dimensional requirements and incoming materials of the products, and communication with customers about precautions to be taken during the manufacturing process as well as technical parameters of the location where equipment is being used are all required.

3) Develop a strategy for moving forward. Equipment design is the responsibility of the engineering staff, who must discuss, analyze, and design the equipment scheme, which includes the following elements: an equipment schematic diagram, an introduction to each component of a mechanism, a description of how the mechanism works, and the technical parameters of the apparatus.

4) A review of the plan is conducted. The scheme will be audited by an audit team comprised of engineering personnel, who will conduct evaluations of each component, including equipment feasibility assessments, equipment cost assessments, equipment manufacturing efficiencies assessments, and structural feasibility assessments.

5) Create a plan for correcting the situation. Correct the issues that were brought to our attention during the review of the scheme.

6 ) The design scheme is decided upon by the customer. Customers will be provided with a design scheme, with the customer being responsible for finalizing the design scheme in accordance with their specifications.

7) The process of conceptualization and developmentThe engineering department must arrange for engineers to complete mechanism design, machine assembly drawings and part drawings, select executive components and electronic control accessories, and list the list of processed parts before they can complete the mechanism design, machine assembly drawings and part drawings, select executive components and electronic control accessories, and list the list of processed parts.

2 How to design automation equipment that is not standard in any respect.

Despite the fact that non-standard automation equipment is not as large as standard automation equipment, it is more diverse and serves a broader range of departments than standard automation equipment. With the rapid development of social science came the beginning of a new technological revolution, which has pushed the bar for mechanical design requirements to new heights of achievement. Because of the wide variety of non-standard automation equipment that is available, the design work is cnc drilling services more difficult to complete. As a result, non-standard design engineers must exhibit high levels of professionalism, broad knowledge, flexibility, and originality in order to succeed in their careers. The ability to draw conclusions from a single instance is required, as is the ability to have a large number of ideas, to express original opinions, and to transplant and integrate ideas from other institutions into their own design intention.

Manufacturing nonstandard equipment is done in small batches of one piece, necessitating the development of experience and technical requirements among the designers who are responsible for it. Nonstandard equipment is designed primarily in accordance with China's Standard System and the Standard System of Nonstandard Equipment, and the principle of primary membrane stress or maximum direct stress shall not exceed the allowable stress is adhered to throughout the manufacturing process. For the safety factor, designers of nonstandard equipment take into account a variety of factors such as the stress concentration and its type, the complexity of the stress evaluation method, material heterogeneity, geometric factors, defects in welded joints, and others.

If you're building a nonstandard piece of equipment, look for finished parts first in the selection of standard parts. This will reduce the cost of nonstandard products in terms of raw material consumption and management expenses as well as yield and other factors. After the equipment has been introduced to the market, the use of finished parts can improve the reliability of its performance. It can also lengthen the design and manufacturing cycle of the equipment while simultaneously increasing the efficiency of the design. In addition, when designing non-standard equipment, it is critical to thoroughly examine the equipment's technical scheme in order to determine the most up-to-date, reasonable, and stable non-standard equipment on the basis of meeting the process design requirements.

At the conclusion, when designing non-standard equipment, we should adhere to the humanized design concept, regularly measure how the equipment is being used in order to ensure that it is consistent with the use habits of employees, and pay greater attention to the details.

Not only should we think about whether the design meets the needs of customers and production but also whether the structure of non-standard equipment is reasonable, safe and stable as well as whether cnc finishing is simple to process, manufacture, install, and maintain when designing nonstandard equipment. The best results can only be achieved if the designers adhere to relevant standard specifications to the letter while also thoroughly understanding the requirements of the processes involved, as well as the physical parameters and functions of non-standard equipment. In order to determine the best scheme, it is also necessary to compare and select multiple schemes. However, designers should pay close attention to the logic of non-standard equipment components when creating their designs on the other hand. As part of the design process, they should make reasonable decisions about which materials, matching types, and processing methods to use to create the components in order to ensure that the parts meet the requirements for stiffness and strength.

Fourteenth, the realization of standardization in design work is an institutional precondition for promoting the smooth development of design work while also facilitating the introduction and absorption of advanced foreign technology. In order to determine whether or not the design work was successful, the level and quality of non-standard equipment are important considerations. Design procedures must be established for the standardized design work, and the technical scheme, design and construction drawings, process performance, and standardization percentage must all be demonstrated in a systematic manner, according to the requirements of the standard design work. Prior to proceeding with the standardization of drawings and design documents, it is necessary to ensure that they are in compliance with all applicable national regulations before proceeding. In addition to a thorough review and strict implementation of all terms and symbols, as well as of the format, the name, the code, and other aspects of the design work, the implementation of all relevant standards and specifications of design work will be carried out as part of the design work.

In addition to considering process and technical issues, the design of nonstandard equipment should prioritize the effects and benefits of the equipment, with these serving as the primary criteria for determining whether the equipment will be successful. Maintenance and processing of objects produced using non-standard equipment must be straightforward. Processing considerations must be taken into account during the design process of a product. As an example, if at all possible, avoid drilling on the surface of the circular arc. Depending on whether drilling is required, it should be carried out either through the center or by first processing the platform before beginning the drilling process. For subparts and parts of products designed by non-standard equipment, the market should be consulted, and the general parts should be utilized to the greatest extent possible to facilitate maintenance and exchange.